Industrial valves have a shorter lifespan than you think. Not what a business owner in the marine industry wants to hear, right? You rely on valves for a variety of crucial applications. The last thing you want is to be stuck offshore with a faulty valve in need of repair. Thankfully, if your industrial valve is in trouble, it will tell you. You only need to learn how to read the signs. Here are four red flags that your valve needs attention. 1. It’s Noisy If you are hearing noises coming from the valve body, you are likely suffering from valve chatter. Valve chatter is the sounds made by spindle or plug vibrations. Valve noises can have various sources. These include improper sizing, misalignment, or seat damage. These issues cause unstable pressures and results in noisy vibrations. You can also check for debris accumulation or foreign bodies. Over time, valve chatter can wear down your valve components. This results in damage or failure. 2. It’s Leaking No valve is designed to close completely. Yet, you don’t expect your industrial valves to exceed the acceptable limit. Excessive valve leaks can be a product of normal wear and tear. Over time, internal components wear down and lead to improper fit. Leaks can also be the result of more serious issues. Improper maintenance, extreme temperatures, and excessive vibration can lead to leaking. These issues reduce the capacity of the valves and increase the pressure on the sealing area. In time, it will wear out and begin releasing material. 3. It’s Jamming If your valve is chattering or leaking, your first instinct is likely to tighten it. Proceed with caution. Over-tightening the valve packing can result in jamming. If your valve jams, it is likely due to over-torquing. Industrial valves have specific jobs, each with its own torque. Pushing a valve past its limit will cause a jam, and it won’t function as intended. Valves can also jam for other reasons. Corrosion problems can hinder actuation, which leads to pressure and flow issues. There can also be damage or debris on the valve body or plug. 4. It’s Failing Sometimes parts fail. Failure can be a result of excess wear or poor maintenance. It is sometimes caused by the reasons above: valve chatter, leakage, or jams. It could even be motor or electrical issues.But sometimes, it’s the end of the part’s lifespan. Industrial valves rely on actuators to open and close. If the actuator fails, the valve can no longer operate as intended. In the case of complete failure, the best solution is to replace the broken parts. Trust Your Industrial Valve Repair With the Experts Industrial valves may be big or small, but they are always mighty. Don’t let your valves cost you downtime and money. If you need valve repair services, trust your ship parts with the best in the service industry. ERL Commercial Marine Inc. is America’s leading tank barge equipment provider. We offer 24/7 tank barge field service. We also stock quality parts that ship anywhere in the U.S. in less than 12 hours. If you need parts or service for your tank barges, contact us today. We are happy to help with your industrial valve.
Industrial Valves (Chemical)
Choosing the Right Industrial Valves Manufacturers for Your Needs
Tank barges are the backbone of the oil and gas industries, with forecasters predicting a growth rate of 4.5% in this field by 2031. So, if you’re a tank barge operator anywhere in the United States right now, you need to prepare yourself for the growth. You can get started by equipping your tank barges with the ultimate fluid control systems for your needs. Here’s what to look for when it comes to industrial valves manufacturers to partner with you in your quest for performance excellence. Search for Valve Companies Offering What You Need As a responsible barge operator, you’re always looking for ways to improve your venting and pumping systems. Especially when it comes to optimizing safety and efficiency. These systems include valves as a way to control the flow and containment of hazardous materials. Some of the most important ones are: Pressure Vacuum Valves The stainless steel 2.5, 4, or 8” Equate PV valve should be at the top of your list for automatic pressure/vacuum regulation. This valve intuitively allows for the required outward and inward vapor flow when loading and offloading cargo. Do you want quiet valve automation solutions? Consider the 6” High-Velocity PV Valve with 30% fewer parts and 16% angled housing to eliminate cargo condensation. This weight-operated valve operates without hindrance from springs or friction. This makes it ideal for extremely low-flow rates. Pressure Relief Valves The ERL Pressure Relief Valve is unique in that it incorporates a built-in lifting eye. It’s available in 4” x 6” and 6” x 8” configurations, ideal for high-flow vertical turbine pumps. Vapor Control Valves Vapor control valves allow for manual gauging of gasoline levels and the safe release of displaced vapors. There are four types of B-type vapor control valves to consider for your tank barge, namely: Original B-type Micro “B” 2-inch (50) full-bore ball valves MMC (Asia) F50 2-inch (50) full-bore ball valves The cost-effective Mini Micro “B” 1 ½-inch (38) All ERL Marine valves have flanges for easy installation and precise positioning. Solenoid Valves Solenoid valves are process valves that serve to regulate the flow of a liquid or air in hydraulic and pneumatic power systems. They’re electrically operated and available in three varieties as follows: Normally closed solenoid valves Normally open solenoid valves Bi-stable solenoid valves Solenoid valves are fast-acting, automated shut-off valves, and essential if you use a pigging system to clear cargo. Gate Valves Gate valves are among the simplest and most widely used valves in the shipping industry. They operate on an open or closed system revolving around a manually operated spindle. This rotating spindle lifts a barrier in and out of the pipes as required. There are two types of gate valves, namely rising stem and non-rising stem types. Globe Valves Globe valves have a plug that lifts up and down to limit or shut off the flow at a split-level juncture of two pipes. You can operate them manually or with an automatic actuator assembly. At ERL Inc., we’re passionate about developing and manufacturing the best valves available today. Our one-stop shopping experience ensures product compatibility, standardized quality, and convenience for you. Inquire About Stock Levels You must focus your search on valve manufacturers who offer everything you need to keep your barges’ venting and pumping systems operating at their best, especially under high pressure. It’s even more important to work with a supplier who carries sufficient stock to help you out in an emergency. You can’t afford to wait weeks for parts when you have barges on the water. Your Reputation Hinges on Their Reputation Your barges are only as good as their pumps, valves, and storage systems. Catastrophic failure in these areas will damage your reputation and harm your business. You bear the responsibility for your equipment failure, not your supplier. So, make sure you can count on them to deliver products you can rely on. Browse industry websites for reviews to help you find the best suppliers and check out the Better Business Bureau for company ratings. You can also ask for referrals from your peers in the shipping industry. Hearing about other people’s experiences with valve manufacturers can guide you toward establishing a long-term partnership with a supplier. Make sure you choose a supplier with the necessary licenses to operate in your state. They must also meet all relevant safety and environmental standards. Any failing on their part will reflect poorly on you. Affiliations to reputed organizations like the American Waterways Operators assure you the manufacturer has committed to staying informed about the latest developments and legal requirements in their field. Work With Experienced Industrial Valves Manufacturers Buying parts for a tank barge isn’t as simple as getting parts for your car. One wrong decision can result in safety issues or turn your barge into an environmental hazard. It’s critical to choose the correct valves for each application onboard your tank barge. So, you must work with an experienced valve supplier who has extensive knowledge of the latest valve products for industrial applications. ERL Inc. has been at the forefront of valve manufacturing for over 50 years. We are the leading manufacturer of industrial valves for tanker barges in the United States. Our products feature in over 10,000 barge compartments owned by 300 customers. Have you recently encountered a unique challenge or opportunity in your business? We can custom-design a solution for your needs. Thanks to this, we already have 30 patents in our name. Safety Is a Priority Safety is a major issue for technicians inspecting valve installations, particularly in the marine environment. Valve failure can result in serious injury or death from prolonged exposure to noxious vapors. Health and safety regulations change frequently, so you must ensure the valve products you use comply with or exceed current state and federal regulations. It’s vital to work with a valve manufacturer who understands these regulations and has a solid record of commitment to safety. They have the know-how and experience to guide you with the rules regarding how many valves you need and where to locate them, too. Ask to see safety certifications for relevant valves before you buy them. Knowing your barges comply with all the relevant safety standards means you can focus on growing your business. You never needRead More >