Did you know you can get a liquid to flow up? You don’t need a science fiction anti-gravity device, and you don’t need to attend an academy for wizards. All you need is an extremely useful device called a vertical turbine pump. But how do they work? Keep reading this short guide, and you’ll know all you need to about vertical turbine pumps. What Is a Vertical Turbine Pump? A turbine pump is a special type of centrifugal pump. It uses something called an impeller—which is like a fan with the blades (called vanes in this case) oriented differently—to move fluid. These pumps are also called vortex pumps, periphery pumps, or regenerative pumps.A vertical turbine pump is a turbine pump whose shaft has been aligned vertically, and it can also be referred to as a deep well turbine pump or a line shaft turbine pump. This configuration is specifically geared toward pumping water from deep sources whose surface level changes regularly. A vertical turbine pump differs from a submersible pump in the location of its motor. While a submersible pump’s electric motor is located underwater along with its pumping apparatus (and is usually contained in the same housing), a vertical turbine pump’s motor is located at the top of its shaft, usually above the ground. Anatomy of a Vertical Turbine Pump Depending on the individual instance, one vertical turbine pump’s setup can look very different from that of another. However, they all have the following components in common: A motor Mechanical seals One or more impellers One or more discharge heads One or more flanged columns that house the pump shaft One or more bowls (also called stages) A suction bell A basket strainer is also a common feature; this prevents unwanted debris from entering the pump The number of impellers, columns, and bowls varies depending mostly on the distance of the given liquid’s source to the surface (or wherever else the discharge head needs to be placed). This also depends on the environment in which the pump is placed and the media that it’s pumping, but a vertical pump’s parts are usually made of combinations of cast iron, stainless steel, various plastics, and bronze or brass. How Does a Vertical Turbine Pump Work? The pumping action of a vertical turbine pump is achieved by its impeller(s), which is a radial arrangement of vanes that accelerates a fluid by applying centrifugal force to it. This high-velocity fluid is forced through a bell. This stage of the pump increases the fluid’s pressure by acting like the nozzle of a rocket engine. The fluid is then thrust up the shaft of the pump until it finally reaches the discharge head, where its flow is redirected as necessary. Is There a Difference Between a Vertical Turbine Pump and a Centrifugal Pump? As mentioned above, a vertical turbine pump is only one type of centrifugal pump. But there are others: Canned motor pump Magnetic drive pump Hopper/grinder pump Circulator pump Multistage pump Cryogenic pump Trash pump Slurry pump And despite the inclusion of “turbine” in its name, there are technically no turbines involved in the operation of a vertical turbine pump. Like all other centrifugal pumps, turbine pumps use impellers. So, is there a difference between a turbine and an impeller? Yes! In essence, the difference between a turbine and an impeller is what’s pushing what. With an impeller, the mechanism pushes the fluid. In a turbine, the fluid pushes the mechanism. It’s useful to illustrate this difference by comparing a fan with a windmill. Since a motor causes the blades of a fan to move (which push air along), you can think of the fan as being analogous to an impeller. Likewise, since the wind hitting the blades of a windmill causes them to move (which push something else along), you can think of the windmill as a turbine. A vertical turbine-type pump also differs somewhat from most other centrifugal pumps in how they’re designed to move fluid. The impellers of a turbine pump tend to be smaller in diameter than those of most other centrifugal pumps, and they also incorporate rows of small vanes. Turbine pumps also draw fluid in from the edges of their impeller blades rather than through the central eye most other centrifugal pumps use. Where Are Vertical Turbine Pumps Used? Generally speaking, vertical turbine pumps are used in places where a submersible pump just isn’t a viable option. This is usually because the flow rate exceeds the range of the submersible pump’s impellers or the fluid’s surface level fluctuates rapidly and regularly. Vertical turbine pumps enjoy heavy use in agricultural, municipal, and industrial settings. In agricultural applications, they are used in bored wells to provide irrigation. In municipal applications, they provide groundwater where surface water isn’t an option. They can also be used on open bodies of water like reservoirs or rivers. They see the most use in industrial applications, though. They are used to supply fire water and plant make-up water. They can also be installed atop tanks or fitted inside barrels, which allows for a more effective and controlled balance of source versus atmospheric pressure. The advantages and disadvantages that vertical turbine pumps offer greatly influence their use in the applications mentioned above. Pros Small footprint Ideal for low-flow, high-head applications High discharge pressure No priming issues Easy to customize Comparatively better at dealing with gas–liquid mixtures Less variability in flow rate with changes in pressure Compact design Cons High headroom required for installation and maintenance of motor Not ideal for high-suction, high-pressure applications Low flow rate Mechanical seals can encounter difficulties when pump media contain entrained or dissolved gasses Clean liquids (i.e., without solids) are required due to tight internal clearances Unforgiving of improper assembly Performance not easily adjusted Replacement Parts and Repairs for Your Vertical Turbine Pump We at ERL Commercial Marine offer a vast array of top-quality vertical turbine pump products. And as America’s tanker barge industry leaders since 1970, we are also proud to provide bargeRead More >
Vertical Turbine Pumps
All About a Deep Well Vertical Turbine Pump
For 2,000 plus years, inventors and engineers have constantly researched and refined various pumps for moving liquids and sludge. The first actual pump – Archimedes’ screw pump – invented in 200 BC for pumping water – is still in use today. Over the centuries, engineers stayed busy designing highly specialized pumps for different jobs. The agricultural, shipping, chemical, petrochemical, mining, and water supply industries all use pumps. Today, one of the most widely used and versatile pumps is the vertical turbine pump – developed around 1900. Let’s look at what’s involved in designing vertical turbine pumps – and see why they are essential in so many critical applications. What: Vertical Turbine Pump All vertical turbine pumps are a type of centrifugal pumps designed for transferring liquid from an underground reservoir, a well, or a barge. Sounds simple, right? But let’s say that water is a long way down -1,000 feet or so. In that case, using a multistage (more about that later) deep well vertical turbine pump is required. Because you aren’t going to be able to service the pump’s motor if it’s 1,000 feet down, the motor sits at the top of the pump. The motor drives a vertical line shaft, which in turn rotates a flow impeller. Let’s run through the actual workings. The Pump’s Motor Submersible pumps have their motors adjacent to the pump, which means submerging the pump and motor in whatever liquid it’s pumping. With a deep well pump, that’s not ideal. In addition, servicing a submersible pump’s motor means disassembling the whole installation. Another disadvantage of submersible pumps is that they push water to the surface. And there are limitations on how high submersible pumps can push the water. Not so with a vertical turbine pump. Putting the motor at the top of the pump – like the pumps from ERL Marine, a leading national pump company, makes performing routine maintenance far easier. The design also means a wider choice in motors, like gas, diesel, or electric power. Bottom to Top At the very bottom of the pump is the suction bell. That’s where the liquid – let’s say water – enters the pump. Driving the impeller and accelerating the water is the line shaft (powered by the motor atop the pump). Once accelerated by the impeller, the water moves into the diffuser bowl sitting above the impeller. That process converts the water from a high velocity to a high-pressure state. This allows the pump to draw the water towards the surface. Bringing water up from very deep wells is possible using multiple stages of impellers and diffuser bowls. Once the water has passed through the last impeller/diffuser stage, it’s drawn up through the wellbore to the surface. From there, the water passes through the discharge heads. Piping sends from there to it where it’s needed. There’s another advantage of these pumps. The same liquid being pumped is also lubricating the shafts, bearings, and impellers. That eliminates another potential trouble spot. Construction and Engineering Since these pumps are capable of moving large amounts of liquid quickly, the quality of the construction and engineering is critical. And, of course, the high pressures and high volumes involved require rugged components. And these pumps can be quite large. Flow rates ranging from 50 gallons to minute (GPM) up to 30,000 gallons per minute or larger are common. The size of the discharge can be 8 – 12″ or more. Using cast iron is typical in many pumps’ construction. However, a far better material is ductile iron – which gives twice the strength. Another excellent material for specialized applications, including corrosive liquids, is 316 stainless steel. Using computation fluid dynamics (CFD) software, design engineers optimize a pump’s components for efficiency and strength. Testing the pumps is critical and is done at our Pump Test Facility in Houston, TX is another step in the process. This rigorous design and testing mean that the pump’s end-users get the best efficiency and performance for their application. Versatility One of the reasons vertical turbine pumps are so widely used is that they are highly versatile. Adjusting flow rate (GPM) and pressure to meet the specific application is part of the design process. By adding additional stages (those impeller and diffuser bowl combinations again) and raising the pressure, vertical turbine pumps can pump liquids in situations submersible pumps can’t. Applications The versatility of vertical turbine pumps means they are working in a wide variety of applications. Often a combination of high flow and high pressure is required. Let’s run through some of the more common uses of vertical turbine pumps. Municipal water systems frequently use vertical turbine pumps in deep wells or groundwater applications. With their ability to boost pressure, cities also use them above ground to provide better flow rates. Using turbine pumps to pump well water and then irrigate multiple acres is common in the agricultural field. Vertical turbine pumps are essential in the marine industry, using vertical turbine pumps to move and discharge liquids onboard bluewater ships and inland barges. In large industrial applications, turbine pumps move large quantities of water and other liquids used in processing. And in the power generation field, plants using them in cooling towers is common. With the motor driving vertical turbine pumps located above ground, these pumps aren’t limited to using electrical power. So in remote areas without available electricity, diesel or gas engines are often used to run the pump motor. Deep Well Vertical Turbine Pumps Now that you know more about what a deep well vertical turbine pump is and how it works, contact us to find out how we can solve your commercial marine pumping needs. Since we started in 1970, we’ve patented more than 30 commercial marine designs. In addition, our research and development engineers work closely with our customers. That allows us to design and build equipment matching their needs. Our commitment to engineering innovation and manufacturing excellence is second to none. ERL Inc. is America’s leading tank barge equipment provider with 50 plus years of experience and installations on more than 10,000 liquid compartments. Give us a call when you have a challenge or opportunity andRead More >